FEATURES :: SUPERCHARGER TECH
Screw-Type Supercharging 101: An Intro to Whipple
12/4/2001 6:07:00 PM
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The
Whipple Twin Screw Supercharger
- Incredibly
high adiabatic and volumetric efficiencies
- Positive
displacement design
- Very flat
efficiency curve combined with positive displacement design gives the
most achievable torque of any method
- Instant
boost
- A true
compressor
- Direct
drive from the crankshaft
- Compact
and lightweight design
- Virtually
silent operation
- Low temperature
increases during operation
- Very little
power consumption
- Unique
combination of low rpm torque and high rpm horsepower due to the screw
compressor design
- Have the
ability to run from 1 to 60 lbs. of boost
The twin-screw supercharger was originally invented in the 1930's by Mr.
Alf Lysholm who was then Chief Engineer of SRM (Svenska Rotor Maskiner AB).
The twin-screw design was developed to fill the tremendous voids the centrifugal,
turbo and roots superchargers have. This concept was intended to meet the
requirements of a high average efficiency under most varied conditions of
pressure and speed, a high maximum efficiency - preferable above 85% - with
small bulk, low weight and also suitable for direct drive. This concept
lead to the development of the twin-screw supercharger which was compact
and light, had a very high efficiency over almost all varied conditions
of pressure and speed, and an incredibly high maximum efficiency. This concept
became a reality in the late 1930's and early 1940's when the Lysholm twin-screw
supercharger was produced. Because of high building cost, the screw compressor
did not find its way to OEM use on internal combustion engines, but industrial
applications for air compressors, refrigeration and air-conditioning.
With technology ever increasing, the screw-type compressors price to manufacture
has come down to a competitive level for the internal combustion engines
and is distributed throughout North America by Whipple Industries. Art Whipple
of Whipple Industries quickly made use of the major benefits of the screw
compressor by placing it on the throttle body injected GM 350ci. The results
were outstanding, no more turbo lag, no more hot air, just pure power. Since
that time, the Whipple Charger has become a household name throughout the
performance community for providing the most technologically advanced supercharger
kits on the market.
The Whipple Charger
creates boost instantly, which gives any motor an instant boost of power.
It doesn't matter whether your towing, cruising, or racing, the Whipple
Charger gives you the power when it's needed. Because of the Whipple Chargers
instant boost, you'll achieve more power throughout the rpm range than any
other supercharging method.
The
Concept of Supercharging
Supercharging of internal combustion engines has been used for many years as
a method to improve engine performance and efficiency. Entering the millennium,
a new trend is appearing. The trend points to small displacement engines in
order to meet federal emission legislation on fuel consumption and emission
control. The driver, however, still demands the same performance they're used
to.

A good way to meet these needs is supercharging otherwise known as forced
induction. The purpose of supercharging an engine is to raise the density
of the air charge, before it's delivered to the cylinders. Thus, the increased
mass of air trapped and then compressed in each cylinder during each induction
and compression stroke makes more oxygen available for combustion than the
conventional method of drawing the fresh air charge into the cylinder (naturally
aspirated). Consequently, more air and fuel per cycle will be forced into
the cylinder, and this can be efficiently burnt during the combustion process
to raise the engine power output to higher than would otherwise be possible.
Generally, there are three basic types of "superchargers," the most popular
being the exhaust-gas driven turbocharger, mechanically driven superchargers
and the pressure-wave supercharger. The mechanically driven supercharger
is broken up into two groups as well, the mechanically driven centrifugal
supercharger and the mechanically-driven positive displacement supercharger
such as the screw-type and roots-type.
In automotive and marine applications, the pressure-wave supercharger is
rarely used. The turbo and roots-type superchargers have been the most popular
forced induction methods in the past. While the turbo creates great peak
horsepower, turbo lag and high cold start emissions due to the thermal mass
are severe drawbacks of the turbocharger. Small displacement engines need
higher-pressure ratios to achieve the performance demanded by the driver.
This fact increases the mentioned drawbacks of the turbo and makes the turbocharger
a less desirable alternative for supercharging than the mechanical twin-screw
supercharger. The Whipple twin-screw charger does not have the usual drawbacks
of earlier mechanical superchargers such as the roots-type, such as poor
efficiency especially at high-pressure ratios, high rpm, high noise level
as well as high price. Comparative tests, made independently by Whipple
Industries, show that the twin-screw compressor is the most effective supercharging
method available.
Whipple
Supercharger Operation Principles
Inlet
Phase - The
male and female rotor's rotate counter to each other. As the lobes of each rotor
travel past each inlet port, air is trapped between consecutive lobes and the
cylindrical casing. The air moves axially (forward) throughout the case towards
the discharge port.
Compression
Phase - Once
each trailing lobe seals its cell, the air charge is swept around the casing
until the leading lobe uncovers the discharge port. At the same time, the male
and female lobes will intermesh in such a way so that the volume formed between
them, and the apex where the twin cylindrical walls meet, is progressively reduced
in an axial direction from the inlet port end to the opposite discharge port
end.
Discharge
Phase - Once
equalization of pressure between the existing charge in the manifold and the
charge being moved into the discharge port occurs, then any further rotation
of the rotors displaces the charge positively into the manifold until the volume
between the intermeshing rotors and casing walls in the discharge port region
are reduced to ambient pressure again.
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