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The Centrifugal Supercharger Explained
1/8/2002 8:42:00 PM
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The Centrifugal
Supercharger Explained

Since
we sell more centrifugal superchargers than any other type of supercharger (twin-screw
or roots), it's time we sat down and discussed exactly what the centrifugal
supercharger is and how it works. Take a fresh breath of air, because this fairly
detailed and technical. Don't worry if you don't understand exactly how it works
- it really doesn't matter. The important thing is that it makes ridiculous
amounts of power, which in turn makes your car faster, which in turn helps you
get chicks - and that's what this is all about, right!??!?
| The centrifugal
supercharger compressor creates its boost via a very rapidly rotating
impeller that draws air into the center of the supercharger compressor
(head unit). (If you're lost already, first read "Superchargers
101 - An Introduction to Superchargers"). The impeller design
inside a supercharger compressor is very similar to a turbocharger's compressor
impeller. After drawing the air molecules into the center of the supercharger
compressor, it throws them outward towards the into the supercharger scroll.
The supercharger scroll acts as a chamber to collect the air molecules
and channel them towards the supercharger discharge tube so they can be
forced into the engine's air intake. The diameter of the scroll increases
as it moves further away from the center of the supercharger, which slows
the flow of the air while increasing the pressure of the moving air. |
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The
centrifugal supercharger compresses the air primarily at the point that the
air leaves the supercharger impeller and is forced into the supercharger scroll.
At this point the air is pushed through a venturi shaped bore. The compression
peaks at the apex (narrowest point) of the venturi before being released into
the scroll for discharge. This compression method allows the centrifugal supercharger
to enjoy a fairly high degree of thermal efficiency, however, in order to produce
significant amounts of boost, the centrifugal supercharger impeller must spin
at very high rpms. In fact, the amount of boost produced by a centrifugal supercharger
is proportional to the square of its impeller speed, which enables the centrifugal
supercharger to make very high amounts of boost in the upper half of the engine's
powerband.
Due
to the design of the centrifugal supercharger and it's discharge scroll, the
supercharger compressor can be mounted far away from the air intake. A discharge
tube can be used to carry the compressed air from the supercharger compressor
to the engine's air intake, or to an intercooler,
making it very adaptable and easy to install. Also, because the centrifugal
supercharger essentially acts as a high-speed fan, air can flow backward through
the compressor under certain circumstances like quick deceleration or while
shifting gears (rather than a fixed-displacement supercharger - roots, twin
screw - which only allow air to flow in one direction). Supercharger manufacturers
exploit these benefits by easily making the mounting hardware (hoses, discharge
tubes, etc.) for a wide variety of vehicles at a very affordable price, without
requiring the throttle body to be moved or modified as is the case with fixed
displacement systems.
While
the centrifugal supercharger is efficient, easy to install, adaptable, and cool
(produces fairly cool air charge), there are several drawbacks that should be
noted. First, because the compressor's impeller is gear-driven and spins at
very high rpms (40,000+), centrifugal superchargers tend to be noisier (more
whistley) than their fixed displacement counterparts (Powerdyne's Silent-Drive
superchargers eliminate much of this noise by using an internal belt to drive
the impeller rather than a gear-drive system). This whistley noise doesn't bother
most people - in fact, we find that most of our customers like to hear their
superchargers in action. The biggest drawback of the centrifugal supercharger
is it's inability to make high levels of boost at low engine rpms. Typically,
a centrifugal supercharger will make it's maximum (quoted) boost at the engine's
redline rpm and nearly nothing at 1500-2000 engine rpm. Boost builds exponentially
with engine rpm, meaning that boost comes on very quickly in the upper half
of the powerband. While this normally isn't a problem for lighter cars with
manual trannsmissions, it poses a significant problem to heavier vehicles, towing
vehicles, or vehicles with automatic transmissions. If you have a truck, towing
vehicle, or an automatic transmission, you may want to consider a screw-type
supercharger, which makes full boost as low as 1500 engine rpm.
Compressor
surge is a problem that affects all superchargers and develops when the supercharger
is creating boost, but the throttle shaft is closed. This condition can occur
under deceleration or while shifting between gears, and can cause the car to
sputter and chirp. Under surge, the compressor forces air into the closed throttle
body until the pressure inside the throttle body is higher than the amount of
pressure being created by the supercharger, and the air pops backward through
the supercharger. At that point, pressure is released inside the throttle body
and the compressor forces air back through the scroll and into the throttle
body, which again has nowhere to go, and the process repeats. While surge normally
is not highly damaging to the engine it is certainly annoying and can cause
damage with time. To eliminate these problems under surge conditions, a bypass
valve (sometimes called an anti-surge valve) is used to release the excess
pressure. The bypass valve is actuated using intake manifold vaccuum, which
opens the vent valve and releases pressure in the air-intake. Air is either
released into the atmoshpere (blowoff valve) or recirculated back through the
supercharger compressor (bypass valve).
SuperchargersOnline.com
carries centrifugal superchargers from the following fine manufacturers: ProCharger
(ATI), Paxton, Powerdyne, and Vortech. If you you think a screw-type
supercharger would better suit your needs, try Whipple Industries, Kenne
Bell, or Jackson.
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